Waste water recycle system
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The Advantages of This Recycling are :
  • Conservation of water - Water requirement is reduced from 1.20 kl to 0.30 kl per ton of paddy processed. Water demand for the parboiling process is reduced by 4 times.

  • Low steam requirement - Energy conservation

  • Eliminates need for expensive waste water treatment plant. The 5% water discharge from bottom of tank can be used for plants, road cleaning etc.

  • Destroys or inactivate micro organisms.

  • No Discoloration, offensive flavour.

  • No effect on quality of rice including color, flavour, broken and food quality and food safety.

  • Eliminates water pollution.

  • Reduces Husk consumption in hot water preparation.
Click here to see Animation
1) Water save through Induss Water Recyclation system
Considering water change after 10 days ( 20 batches)
  Standard Water Required WRS
Fresh Water Required 10 Days (20 Batches)
Total
Water Saving
Total
Money Save / Yr
per day (in 10 days) first batch next 19 batches Total in 10 days 250 days / yr as 5 paise / litre
Plant TPD (in Litres) (in Litres) (in Litres) (in Litres) (in Litres) (in Litres) (in Litres) (in Rupees)
50 60000 600000 30000 142500 172500 427,500 10,687,500 534375
64 76800 768000 38400 182400 220800 547,200 13,680,000 684000
80 96000 960000 48000 228000 276000 684,000 17,100,000 855000
100 120000 1200000 60000 285000 345000 855,000 21,375,000 1068750
120 144000 1440000 72000 342000 414000 1,026,000 25,650,000 1282500
160 192000 1920000 96000 456000 552000 1,368,000 34,200,000 1710000
200 240000 2400000 120000 570000 690000 1,710,000 42,750,000 2137500
240 288000 2880000 144000 684000 828000 2,052,000 51,300,000 2565000
300 360000 3600000 180000 855000 1035000 2,565,000 64,125,000 3206250
2) Husk save through Induss Water Recyclation system.
Process on Hot water soaking.
Considering Recycling water after fresh water addition is 45 deg C.
So husk saving on increasing water temperature from 25 deg C ( ambient) to 45 degC.
  Husk save to raise water temperature from 25 Deg C to 45Deg C only Total
Money Save
Standard Plant in 10 days Plant with WRS in 10 days Husk saving
Fresh water Husk reqr. first batch Husk reqr. in 10 days 250 days/yr at Rs 3.00/ kgs
Plant TPD (in Litres) (in Kgs) (in Litres) (in Kgs) (in Kgs) (in Kgs) (in Rupees)
50 600,000 4,380 30,000 219 4,161 104,025 312,075
64 768,000 5,606 38,400 280 5,326 133,152 399,456
80 960,000 7,008 48,000 350 6,658 166,440 499,320
100 1,200,000 8,760 60,000 438 8,322 208,050 624,150
120 1,440,000 10,512 72,000 526 9,986 249,660 748,980
160 1,920,000 14,016 96,000 701 13,315 332,880 998,640
200 2,400,000 17,520 120,000 876 16,644 416,100 1,248,300
240 2,880,000 21,024 144,000 1,051 19,973 499,320 1,497,960
300 3,600,000 26,280 180,000 1,314 24,966 624,150 1,872,450